Porcelain Enamelled Wall Cladding Systems And Building Ceiling Applications
Product Description
Porcelain Enamelled Wall Cladding Systems and Building Ceiling Applications refer to the use of porcelain enamel panels for covering walls and ceilings in architectural projects. Porcelain enamel is a type of ceramic coating that provides a durable and aesthetically pleasing finish to surfaces.
Porcelain enamel panels are commonly used in commercial, residential, and public buildings for their durability, resistance to weathering, and ease of maintenance. They are available in various colors, textures, and finishes, allowing for a wide range of design possibilities.
When it comes to wall cladding systems, porcelain enamel panels can be applied to both interior and exterior walls. They offer protection against moisture, UV radiation, and other environmental factors. Porcelain enamel panels can be installed in a variety of ways, including as a ventilated facade system or as a direct-applied cladding system.
In building ceiling applications, porcelain enamel panels can be used to create a smooth and visually appealing ceiling surface. They are often chosen for their fire resistance, acoustic properties, and resistance to staining and discoloration over time.
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Product Application
Popularly Used Among
Hotels, shopping malls, restaurants,
hospitals, airports, exhibition halls
Infrastructure
Subways, tunnels, pedestrian
passageways, train stations
Product Certificates
Vitreous enamel panels can undergo testing and certification by various international standards organizations and testing laboratories to ensure their quality and compliance with industry standards. Here are some common organizations and tests relevant to vitreous enamel panels:
1-BS (British Standards): The British Standards Institution (BSI) provides standards and testing for various products, including vitreous enamel panels. BS EN ISO 28765 is a British Standard that specifically addresses vitreous and porcelain enamels for industrial applications.
2-EN (European Norms): The European Committee for Standardization (CEN) issues European Norms (EN) that define the technical specifications and performance requirements for products, including vitreous enamel panels. EN 14431 is the European standard for vitreous enamel panels and specifies the requirements for their properties and performance.
3-ASTM (American Society for Testing and Materials): ASTM International develops and publishes technical standards for various materials and products. ASTM standards relevant to vitreous enamel panels include ASTM B604 and ASTM B605, which cover the testing methods for metallic coatings and enamels on metal substrates.
4-SGS (Société Générale de Surveillance): SGS is a multinational company that provides inspection, testing, and certification services. They offer comprehensive testing and certification services for various products, including vitreous enamel panels. SGS can perform tests to verify the quality, performance, and compliance of vitreous enamel panels with the applicable standards.
Product Data
| ITEM | WALL CLADDING COATING WITH “Maxsteel” ELECTROSTATIC POWDER ENAMELLING |
| Material | low carbon /zero carbon steel/ High quality decarburized steel | Surface Protection | VITREOUS ENAMEL |
| Thickness of enamel surface | Base coat 60-100um, Top coat 100-350um, total 160-450um. (Depend on different colors) | Grade | low carbon C + Mn + P + S content / (total 0.8 %) produced to EN 10209 / Decarbonized “zero carbon” steel |
| Pattern Thickness | ≦20μ (Silk Screen) | Max Length | ≦2500 mm |
| Weight – (Thickness 1MM) | 27.48 KGS/PC (1.0mm thickness) | Max Width | ≦1400 mm |
| Application | Interior- Exterior /Tunnel | Thickness | 1.0-1.5 mm |
| Enamel powder | COLOROBBIA(ITALY)/ TOMATEC (JAPAN) | Rigidity support core | 10mm calcium silicate board, or 10/12/15mm aluminum Honeycomb core with excellent rigidity and sound-proofing, Immune to corrosion |
| Backing | 0.5mm electro-galvanized steel with moisture resistant coating behind the rigidity support backing | | |
| The coating will follow the rules as described in the following standard: |
| Adherence level of enamel BS EN 10209 | Resistance to Alkali BS1344, Part 6 | Citric acid resistance BS1344-2 | Heat resistance BS1344-7 | Salt Spray test ASTM B117 |
| Aging of Sandwich Construction ASTM: C481-99 | Resistance to Chemical corrosion BS14483-4/ 14483-2/ 14483-1 | Fire resistance BS476-4 | Low voltage test BS EN ISO 8289 | Thermal shock test BS1344-1 |
| Defecting and locating defects test BS1344-20 | Visual inspection BS3830 |
| Note: The thickness of the pattern depends on the color; The warranty time of the pattern will be same as the surface coating of VITREOUS ENAMEL PANELS; The pattern on the curved panel (column shape) will be produced by man-hand, so it might be slightly tolerance for each piece. Where shown in the Drawings, the Wall Cladding shall be finished with Vitreous Enamel system. The coating is based on Dry Powder Electrostatic Enameling. The color shall be for one side and be selected by the Architect/SO. |
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